Not many people are aware of the concept of foam rebonding machine, despite using innumerable products made of rebonded foam in everyday life. It is eco-friendly alternative to regular foams and is commonly used for corporate padding, seat cushions, automotive seats, and different types of packaging. The foam has a simple and eco-friendly manufacturing process and has multiple applications in multiple industries.

Rebonded Foam- An Introduction

Rebonded foam or recon foam is crafted using a blend of reclaimed foam fragments, which are put through a process to enhance their durability and make them flexible yet firm. Made using a combination of different types of foams with various densities, the rebonded foam is prepared by breaking down and blending the mixture with glue, which is then put under mechanical pressure. The foam is then allowed to be set in a container to achieve the desired thickness and strength. Once done, the rebonded foam log is cut into different shapes and pieces.
Starting as an eco-friendly initiative, the manufacturing of rebonded foam reached another level when manufacturers understood its untapped potential and unlimited possibility in terms of its applications.

All You Need to Know About Foam Recycling Machine

The manufacturing process of recycled foam is quite simple. However, it requires advanced machinery and cutting-edge technology to deliver a high-quality end product, which is at par with international standards. The AS Enterprises foam rebonding machine is a top-notch machine, which is durable and high in efficiency. With a mixer tank capacity of 10 m3, the machine features a mechanical motorised screw pressing system that also aids in de-molding the block. Designed for PU foam, the machine has a mould, a shredded section, a mixer, and a pressing station, which makes it an all-round product with four different functions.

To simplify, the foam recycling machine works in four steps.

  • The first step is the collection of foam and putting it in the mould
  • The second step is shredding, which is done in the next section of the shredding machine, which is specially made for this process
  • The third step is mixing, wherein the foam is mixed with the binder
  • The fourth and final step is pressing, which is performed on the pressing station

Once all the above-mentioned steps are done, the foam log is cut into sheets of different sizes or rolled into big logs to cater to different requirements.

Applications of Rebonded Foam

With a lifespan of almost 12 years, the rebonded foam is here to stay! Currently, rebonded foam is used in different industries. Public transport, wheelchairs, gym equipment, bars and restaurants seating, industrial machinery and seating, carpet padding, ATVs etc. make the best use of rebonded foam. As it is an eco-friendly option, it is a great alternative to regular foam, however. It has an open cell structure with high resilience, which makes it suitable for high-traffic areas that are exposed to excessive wear and tear. Therefore, it is essential to choose the best quality foam, sourced from a reliable manufacturing facility with an advanced foam recycling machine.