An essential part of the polyurethane foaming industry is the technique of shaping foam. Due to its versatility, PU foam can be sculpted into a wide range of distinctive forms, expanding its use in both the commercial and residential sectors. Although inflexible PU foam is extensively employed in both professional and domestic structures in the manner of the ceiling and wall insulates, as well as airflow-blocking adhesives, adjustable PU foam is primarily used in providing padding in beds, pillows, furnishings, packages, and vehicle components. Theref+ore, the diverse variety of uses and applications of PU foams have significantly progressed expertise in the foam production sector. The foam cutting machines are an example of one such development.
Types of Foam Cutting Machines
A variety of foam-cutting machines are available for cutting the foam into slabs, bricks, and layers when used horizontally or vertically. It performs with reliable performance and exact cutting thickness. Vertical cutting machines and horizontal cutting machines are the two most prevalent kinds of cutting equipment used by foam cutting machine manufacturers. Their labels relate to the arrangement of the blades. Vertical cutters feature blades that extend from the ground up to the ceiling, whereas horizontal cutters contain blades that run from the left toward the right. Due to the fact that they handle a variety of materials, including flexible, stiff, and viscoelastic foam, these cutting machines would have to be extremely adaptable in what they can create.
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Horizontal Foam Cutting Machine
The horizontal cutting machines are an excellent and accurate way to suit your needs because they are made to divide or chop foam blocks or slices into controllable layers. Without any knife movement, the majority of horizontal cutting equipment operates along a level surface. As a result, the machines can quickly and easily transform segments into sheets.
One such machine is the Horizontal Cutting Machine (Heavy) from A. S. Enterprises, which was created specifically to cut densely packed bendable, and connected foams between 10 mm and 200 mm. The equipment is Touch Screen powered and PLC-regulated. An interminable band cutter is used to slice, and it runs over two evenly positioned discs for a seamless cut. To slice the foam, the surface travels in a horizontal direction. Following every cut, the trimmed sheets must be manually collected. Another one is the Heavy Duty Model Horizontal Cutting Machine (Belt), which is used to slice and arrange PU foam panels. The range of hardness is 2.5 to 200 mm. The benefit of this machine’s piling feature is that the cut layers do not need to be handled upon every slice. A strong comprehensive suction mechanism is included with the equipment to retain the blocks when slicing.
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Vertical Foam Cutting Machine
Vertical cutting machines provide a dependable and adaptable way to cut PU foam, just like horizontal foam cutting machines do. They are one of the best foam cutting machines in India. These machines are manufactured specifically to cut huge foam blocks into smaller, more aesthetically pleasing forms, segments, or blocks. In addition, this equipment is mostly used to cut the borders of foam blocks.
The vertical cutting machines from ASE, for example, are made to divide larger blocks into standard sizes and reliably cut the borders of supple PU foam slabs. Upholstery seats and heavy sheets are also cut employing these machines. They have a +/- 2mm slicing precision.
For more information on foam-cutting machines, visit A.S. Enterprises. They offer excellent-quality PU foam cutting and processing machines.
