The advanced technology and the rising demand for flexible PU foams have opened up new horizons for continuous foam machine manufacturers. A wide array of industries requires PU foam for various purposes, such as cushioning, sound and heat insulation, doors and windows assembly, etc. Transportation, noise-cancellation, construction, home decor, pharmaceuticals, etc. are the main verticals where PU foam is used extensively because of its innumerable benefits.
Continuous and Batch Foam Making Machines- A Comparison
The production of PU foam is a simple yet dynamic process. There are two different types of production processes to suit various requirements and deliver high-quality products. These are continuous foam manufacturing and batch foam manufacturing. As the name suggests, the continuous foam process focuses on delivering standard products, which are further processed for use in various industries. The batch foam making process, on the other hand, involves more steps like costing and packaging and delivering foam with specific requirements. Hence, the production is done in batches.
Accounting for almost 30% of the North America Polyurethane market, the flexible foam is lightweight, flexible, and supportive.
This multifaceted product is manufactured using two different processes i.e. continuous foam production and batch or process manufacture using high-quality advanced continuous foam production machine and batch production making machine. While both these production processes have their pros and cons, there is no compromise on the quality of the products.
Batch foam making machine produces flexible PU foams that are manufactured in small batches while continuous foam making machine produces a standard quality of continuous foam slab, which is sliced using a block cut-off machine. It is essential to choose cutting-edge technology to deliver superior quality products to your customers so that they come back with bulk orders. The AS Enterprises Continuous foaming machine (MAGNA) is an advanced foam making machine that simplifies the operation with its high capacity and easy operation. Featuring a three conveyor system, a PLC touch panel with online density and colour change, recipe storage and recall, and a top film system to get a square-shaped block, and a silicone air mixer, the continuous foam production machine makes the operation smooth and fast.
Application Areas of Flexible PU Foam
With high resiliency and micro foam seal, the flexible PU foam is used in a variety of industries. It is often used in furniture, automotive interiors, packaging, footwear, carpet underlay, etc. It is the best choice as an acoustic absorbent and for thermal insulation. Depending upon the requirements, PU foam can be sourced using the above-mentioned continuous or batch machine methods.
Reasons to Invest in Continuous Foam Making Machine
Although both manufacturing processes have their pros and cons, here’s why choosing continuous foam making machines is a smart choice!
Brand Awareness – Make a Mark in the Manufacturing Market
If you already have foam manufacturing machines, it would be a great idea to expand your market and reach out to more customers by opting for state-of-the-art continuous foam making machinery. Stay ahead of your competitors and offer the best prices to your customers to earn their loyalty. Also do thorough research about your target audience, and their requirements and set up your plant in areas where you can make the most in terms of sales and clientele.
Cost-effective – Save on Material & Production Cost
After the initial investment, the machinery would save you money in the long run. Most continuous foam machine manufacturers buy raw material in bulk and manufacture in large quantities, which reduces the overall production cost. This also creates an opportunity to dominate the market with your presence.
Expand your Business–Higher Sales Opportunities
Attract new customers and expand your business across the country and even beyond, as you can tap different industries and escalate your sales. Therefore, investing in a continuous foam machine is a great idea.
